☉ Manufacturing since 2004 · Rajkot, Gujarat, India ✉ [email protected] ☎ +91 958 627 7766

Industries We Serve

Custom-engineered power, distribution, dry-type, and specialty transformers built for global industrial loads, renewable infrastructure, and power distribution utilities.

Application Engineering

Powering Global Industry with Purpose-Built Transformers

Industrial load profiles vary significantly—from severe thermal cycling in solar plants to non-linear harmonic pollution in induction furnaces. Synergy Transformers engineers customized core-coil assemblies, cooling systems, and structural tanks optimized for continuous operational reliability in every specific sector.

01

Solar PV & Wind Energy Plants

Inverter duty step-up transformers engineered specifically to handle solar photovoltaic and wind farm dynamics. Features include multi-winding LV configurations, electrostatic shielding to attenuate high-frequency harmonics, K-factor rated insulation system, and heavy-duty radiator cooling designed for daily thermal expansion and contraction cycles.

Inverter Duty Multi-Winding K-Factor Rated IEC 60076-16
02

Steel Mills, Foundry & Induction Forging

Specialized furnace transformers designed to withstand extreme electromagnetic stress, repetitive arc short circuits, and continuous high-current secondary outputs. Equipped with reinforced coil bracing, forced oil water cooling (OFWF/ONAN) options, and heavy-duty copper busbar arrangements for induction melting and arc heating applications.

Furnace Transformers Heavy Current Busbar Mechanical Withstand High Thermal Class
03

Plastics, Packaging & Non-Woven Processing

Continuous-duty step-down distribution units ensuring ultra-stable voltage feeds for automated extruders, injection molding systems, and non-woven fabric mills. High energy-efficiency designs (IS 1180 Level 1 / Level 2 and IEC 60076) reduce plant internal losses during round-the-clock shift operation.

Voltage Stability Energy Efficient Low Harmonic Distortions Continuous Duty
04

Food, Beverage & Dairy Processing

Robust power distribution transformers providing sanitary, uninterrupted energy supply to cold storage chains, bottling lines, and grain mills. Sealed oil-immersed or dry-type cast resin designs ensure maintenance-free operational safety and protection against ambient humid atmospheres.

Hermetically Sealed High Reliability Low Operating Noise Custom Impedance
05

Ceramics, Tile Kilns & Glass Manufacture

Engineered for high ambient temperature environments and abrasive atmospheric conditions found near continuous tunnel kilns and glass melting furnaces. Built with superior thermal class insulation, corrosion-resistant polyurethane tank coatings, and tropicalized fittings.

High Ambient Tolerant Corrosion-Resistant Coating Tropicalized Build Heavy Clamping
06

Commercial Real Estate, Metros & Healthcare

Cast resin dry-type transformers (CRT) and Compact Secondary Substations (CSS) tailored for shopping malls, data centers, high-rise office towers, and medical centers. Designed with self-extinguishing F1 fire performance, E2 environmental safety, and C2 climate class compliance for safe indoor installation.

Cast Resin Dry-Type Fire Safety (F1) Compact Substation Zero Oil Risk
07

Chemical Processing & Petrochemicals

Explosion-proof accessories, hermetically sealed conservator designs, and chemically resistant protective coatings built for aggressive environmental conditions in chemical synthesis, fertilizer plants, and fuel storage terminals.

Hermetically Sealed Corrosion Protection Protection Relays NEMA/IP Ratings
08

Power Transmission Utilities & Municipal Feeder Grids

Standard and tailored distribution transformers (16 kVA to 3150 kVA) and power transformers up to 33 kV class compliant with utility mandates, utility-grade OLTCs, and low no-load loss thresholds for rural and urban electrification projects.

IS 1180 / IS 2026 IEC 60076 Compliant Utility Approved OLTC / OFF-Tap
Quality Assurance & Verification

Certified Testing Laboratory & Global Standards

Every transformer dispatched from our Rajkot facility undergoes 100% routine testing using calibrated precision instrumentation, fully traceable to international standard laboratories.

Advanced In-House Testing Infrastructure

Capable of comprehensive routine, type, and special testing up to 33 kV class transformers.

  • Yokogawa Precision Power Analyzers (Japan): Accurate measurement of no-load losses, load losses, and harmonic spectrum analysis.
  • Megger Insulation Resistance Testing (USA): High-voltage insulation integrity verification including Polarization Index (PI) recording.
  • ELTEL Tan Delta Test Set: Dielectric dissipation factor measurement for high-voltage insulation evaluation.
  • 500 kV High Voltage Test Equipment: Separate source power-frequency voltage withstand testing.
  • Winding Resistance & Turns Ratio Meter: Precision vector group and voltage ratio verification across all tap settings.
  • Automated Transformer Oil Filtration Unit: High-vacuum degassing and moisture breakdown voltage (BDV) enhancement.
  • ISO 9001:2015 Quality Management System: Documented stage-wise inspection from CRGO core cutting to final oil filling.
  • Third-Party Witness Inspection Ready: Fully compliant with SGS, BV, TUV, and Intertek client acceptance audits.
Engineering Matrix

Transformer Capability Overview by Sector

Industry Sector Recommended Type Rating Range Voltage Class Key Compliance Standards
Solar / Wind Farms Inverter Duty Transformer 250 kVA – 3150 kVA 11 kV / 22 kV / 33 kV IEC 60076-16, IS 2026
Steel & Metallurgy Induction Furnace Duty Unit Custom High Current Up to 33 kV HV IEC 60076 Series
Commercial Buildings Cast Resin Dry Type (CRT) 100 kVA – 2500 kVA Up to 33 kV IEC 60076-11 (F1, E2, C2)
Public Infrastructure Compact Secondary Substation 250 kVA – 2500 kVA 11 / 22 / 33 kV IEC 62271-202
General Manufacturing Oil-Filled Distribution Unit 16 kVA – 3150 kVA Up to 33 kV IS 1180 Level 1/2, IEC 60076
Captive Power Substation Power Transformer Up to 3500 kVA Up to 33 kV IEC 60076, IS 2026

Need a Customized Engineering Recommendation?

Share your electrical load parameters, single line diagram (SLD), or project tender specifications with our senior technical pre-sales engineers for an optimized proposal.

Get a Quote