☉ Manufacturing since 2004 · Rajkot, Gujarat, India ✉ [email protected] ☎ +91 958 627 7766
IEC 60076-11 Certified Manufacturing

Dry Type Transformers (Cast Resin & VPI)

Fire-safe, zero-maintenance indoor power distribution transformers up to 3500 kVA / 33 kV class for global EPC, industrial, and commercial projects.

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Engineering Excellence

Cast Resin & VPI Dry Type Transformers Manufacturer

Synergy Transformers Pvt. Ltd. is a premier Indian manufacturer and global exporter of high-performance Cast Resin Dry Type Transformers (CRT) and Vacuum Pressure Impregnated (VPI) Dry Type Transformers rated up to 3500 kVA in 11 kV, 22 kV, and 33 kV voltage classes.

Designed for applications where liquid-filled transformers pose fire or environmental risks, our dry-type units utilize self-extinguishing epoxy resin and high-grade Class H/F insulation. Every unit is engineered to deliver high dielectric strength, low partial discharge (< 10 pC), and superior mechanical resistance to short-circuit forces.

  • Non-flammable & self-extinguishing (F1 Fire Class)
  • Environmentally safe (E2 Environmental & C2 Climatic Class)
  • Zero risk of toxic chemical leaks or oil spillages
  • High short-circuit withstand via continuous foil winding
  • Maintenance-free operation for indoor substations
  • Compact footprint for space-constrained facilities
Cast Resin Dry Type Transformer manufactured by Synergy Transformers
Technical Supremacy

Why Overseas Procurement Teams Specify Synergy Dry-Type Units

Engineered to rigorous international standards for uninterrupted operation in critical indoor and harsh industrial environments.

F1 / E2 / C2 Certified Safety

Tested for maximum resistance to fire propagation (F1), severe industrial condensation/pollution (E2), and low-temperature operation down to -25°C (C2). Safe for dense commercial and healthcare facilities.

Advanced Foil Winding

Precision foil-wound coils distribute axial mechanical stresses evenly during power surges. This design eliminates electrical hot-spots, lowers harmonic losses, and extends operational lifespan to 30+ years.

Zero Maintenance & Lower TCO

Without transformer oil, there is no need for periodic fluid sampling, gas testing, or seal replacement. Downtime is drastically reduced, delivering a lower Total Cost of Ownership for facility managers.

Technical Reference

Dry Type Transformer Technical Specifications

Flexible engineering capabilities compliant with international utility, industrial, and commercial procurement specifications.

Comprehensive manufacturing capability for indoor and outdoor dry-type substations. Detailed technical drawings and guaranteed technical particulars (GTP) supplied upon quote request.
Technical Parameter Cast Resin Transformer (CRT) VPI Dry Type Transformer
Power Rating Range 100 kVA to 3500 kVA 50 kVA to 2500 kVA
Voltage Class Up to 33 kV Class (11 kV, 22 kV, 33 kV) Up to 11 kV / 22 kV Class
Insulation Thermal Class Class F (155°C) / Class H (180°C) Class H (180°C) / Class C (220°C)
Cooling Method Air Natural (AN) / Air Forced (AF for +33% output) Air Natural (AN) / Air Forced (AF)
Winding Conductor Electrolytic Copper / High-Grade Aluminium Foil Electrolytic Copper / Aluminium Strip
Enclosure IP Rating IP00 (Unenclosed), IP20, IP21, IP23, IP31, IP44 IP20, IP21, IP23, IP31 Sheet Steel Enclosure
Partial Discharge Level < 10 pC (Exceeds IEC requirements) < 20 pC
Applicable Standards IEC 60076-11, IS 11171, IEEE C57.12.01, EN 60076-11 IEC 60076-11, IS 11171, ANSI C57.12.01
Industry Applications

Deployments in Critical Infrastructure

Customized enclosures, thermal protection sensors, and forced-air cooling options sized for demanding load profiles.

01

Commercial High-Rise Towers

Complete fire safety compliance for installation in indoor basements, utility floors, and shopping centers.

02

Data Centers & Telecommunications

High reliability with minimal electromagnetic interference and low vibration noise for sensitive server rooms.

03

Hospitals & Healthcare Centers

Non-toxic, self-extinguishing insulation ensuring public safety and continuous life-support power delivery.

04

Metro Rail & Transport Hubs

Heavy duty cycle capability built to handle frequent load spikes and high thermal shocks in transit substations.

05

Chemical & Industrial Plants

Corrosion-resistant epoxy resin encapsulation engineered for chemically aggressive and humid environments.

06

Offshore & Renewable Energy

Multi-winding step-up configurations for solar PV inverters and wind turbine towers in harsh coastal zones.

Quality Assurance & E-E-A-T

100% Routine Tested Prior to Global Shipment

Full traceability of raw materials and comprehensive witness testing support for international buyers and EPC contractors.

100% Factory Routine Testing

Every dry-type transformer undergoes comprehensive routine tests including Voltage Ratio, Vector Group, Winding Resistance, Insulation Resistance, Separate Source Withstand, Induced Overvoltage, and Partial Discharge verification.

Type & Special Test Validation

Design validation certificates available for Lightning Impulse Withstand, Temperature Rise, Short-Circuit Withstand, Sound Level Measurement, and Environmental/Climatic Class performance.

Third-Party Inspection Welcome

Full support for client witness testing and third-party inspection agencies including SGS, Bureau Veritas, Intertek, T&D consultants, and international EPC auditing teams prior to seaworthy packing.